how to remove reverse motor on harley trike

Daniel Parker

2 min read

·

07-02-2025

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Removing a reverse motor from a Harley trike can seem daunting, but with the right tools and a methodical approach, it's a manageable task. This guide provides a step-by-step process, focusing on safety and clarity. Remember to always consult your specific trike's service manual for detailed instructions and torque specifications. This guide offers general advice; specifics may vary based on your trike's year and model.

Safety First!

Before you begin any work on your Harley trike, prioritize safety:

• Disconnect the battery: This prevents accidental shorts and electrical hazards.
• Use jack stands: Never work under a vehicle supported only by a jack.
• Wear appropriate safety gear: Eye protection, gloves, and closed-toe shoes are essential.
• Work in a well-lit area: Good visibility prevents mistakes.
• Have the right tools: Gather all necessary tools before starting.

Tools You'll Need:

• Socket wrench set (metric and standard)
• Torque wrench
• Jack stands
• Wheel chocks
• Pry bar or similar leverage tool
• Ratchet and extensions
• Drain pan
• Shop towels or rags

Step-by-Step Removal Process:

1. Preparation:

• Secure your trike: Use jack stands and wheel chocks to ensure stability.
• Consult your service manual: Locate diagrams and torque specs specific to your reverse module.
• Drain any fluids: If your reverse module has a separate fluid reservoir, drain it into a suitable pan.

2. Accessing the Reverse Motor:

• Locate the reverse motor: This is usually mounted on the transmission or rear differential. Its exact location depends on your specific trike model.
• Disconnect electrical connections: Carefully disconnect any wiring harnesses connected to the reverse motor. Label the wires to avoid confusion during reassembly.
• Remove any mounting brackets: These typically use bolts. Loosen them carefully using the appropriate size sockets and ratchet.

3. Removing the Reverse Motor:

• Disconnect hydraulic lines (if applicable): Some reverse modules utilize hydraulics. If so, carefully disconnect these lines, capping them to prevent fluid leakage.
• Remove the mounting bolts: Once all supporting components are detached, carefully remove the bolts securing the reverse motor to the transmission or differential.
• Remove the reverse motor: Carefully maneuver the reverse motor out of its mounting location. It might be heavy, so proceed slowly and use a pry bar if necessary to break any stubborn connections.

4. Clean Up:

• Clean the mounting area: Remove any debris or dirt from where the reverse motor was mounted.
• Inspect the mounting area: Check for any damage or wear.

5. Reinstallation (if applicable):

If you're reinstalling a different reverse motor or repairing the current one, reverse the removal steps. Ensure all components are correctly aligned and tightened to the manufacturer's specifications. Double-check all electrical connections and hydraulic lines.

Troubleshooting:**

If you encounter difficulties during the removal process, consider these points:

• Frozen bolts: Use penetrating oil to loosen stubborn bolts. Allow sufficient time for the oil to penetrate before attempting removal.
• Seized components: If parts are seized, seek professional assistance. Attempting to force them could cause further damage.
• Incorrect tools: Ensure you have the correct tools for the job. Using the wrong size sockets can strip bolt heads.

Conclusion:

Removing a reverse motor from a Harley trike is a process requiring careful attention to detail. Prioritize safety, consult your service manual, and take your time. If you're unsure about any step, it's best to seek professional help from a qualified mechanic. Remember to always refer to your specific trike's manual for precise instructions tailored to your model.