how to install windshield on a 2005 electra glide

Daniel Parker

2 min read

·

07-02-2025

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Replacing the windshield on your 2005 Harley-Davidson Electra Glide might seem daunting, but with the right tools and a methodical approach, it's a manageable task. This guide provides a step-by-step process, ensuring a smooth and successful installation. Remember to always consult your owner's manual for specific instructions and torque specifications related to your bike's model.

Preparing for Installation

Before you begin, gather the necessary tools and materials:

• New Windshield: Ensure it's the correct replacement for your 2005 Electra Glide model.
• Torque Wrench: Crucial for tightening bolts to the manufacturer's specifications. Using the wrong torque can damage the windshield or mounting brackets.
• Screwdrivers: Phillips head and possibly flathead, depending on your windshield's mounting hardware.
• Socket Set: May be needed depending on the type of fasteners used.
• Clean Rags: For wiping down surfaces before installation.
• Shop Manual (optional but recommended): Provides detailed diagrams and torque specifications.

Step-by-Step Installation Guide

1. Remove the Old Windshield:

• Locate the mounting hardware: Carefully examine how the old windshield is attached to the bike. Typically, this involves screws or bolts at the top and bottom of the windshield.
• Unscrew fasteners: Using the appropriate tools, carefully remove all screws or bolts securing the windshield. Work slowly and methodically to avoid damaging any parts.
• Gently remove the windshield: Once all fasteners are removed, carefully lift the windshield off the mounting brackets. Be mindful of any wiring or other components that might be attached to the windshield or its frame.

2. Clean the Mounting Surfaces:

• Thoroughly clean: Use a clean rag to wipe down the mounting surfaces on the bike's fairing. Remove any dirt, dust, or debris that could interfere with a secure fit.
• Inspect for damage: Check for any damage to the mounting brackets or the fairing itself. Repair any damage before proceeding.

3. Install the New Windshield:

• Align the windshield: Carefully align the new windshield with the mounting brackets on the bike's fairing. Ensure it's properly seated and centered.
• Insert mounting hardware: Starting with the top fasteners, carefully insert and tighten the mounting hardware. Do not overtighten.
• Tighten in stages: For best results, tighten fasteners in stages, ensuring the windshield remains correctly aligned throughout.

4. Final Checks:

• Torque specifications: Use your torque wrench to tighten all fasteners to the manufacturer's specified torque. This is crucial for a secure fit and to prevent damage.
• Visual inspection: Inspect the windshield from all angles to ensure it's properly seated and aligned. Check for any gaps or misalignments.
• Test ride (optional but recommended): Take a short test ride to ensure the windshield is securely fastened and doesn't vibrate excessively.

Troubleshooting:

• Windshield doesn't fit: Double-check that you have the correct replacement windshield for your 2005 Electra Glide model.
• Fasteners won't tighten: Check for stripped threads or damaged mounting brackets.
• Windshield vibrates excessively: Ensure all fasteners are tightened to the correct torque specifications.

Tips for Success

• Work in a well-lit area: This will allow you to see all the details and avoid mistakes.
• Take pictures: Before you begin, take pictures of the old windshield and its mounting hardware. This will help you during reassembly.
• Consult a professional: If you are unsure about any step of the process, consult a qualified motorcycle mechanic.

This guide provides a general overview. Specific instructions may vary depending on the exact model and type of windshield you are installing. Always refer to your owner's manual or a service manual for detailed information specific to your 2005 Electra Glide. Remember safety first!