how to get rivets out

3 min read 07-02-2025

Rivets, those seemingly permanent fasteners, can sometimes need removing. Whether you're repurposing materials, repairing a broken item, or simply curious about how they work, knowing how to remove rivets is a valuable skill. This guide provides various techniques for removing rivets, from simple hand tools to power tools, ensuring you choose the best method for your specific situation.

Assessing the Situation: What Type of Rivet?

Before you start, identify the type of rivet you're dealing with. Different rivet types require different removal methods. Common types include:

Solid Rivets: These are the most common type and are essentially a permanent fastener. Removal is destructive.
Blind Rivets: These are installed from one side only, making removal more challenging but often possible.
Hollow Rivets: These can sometimes be drilled out more easily than solid rivets.
Material: The material of the rivet (aluminum, steel, etc.) affects the best removal method. Harder materials will require more robust tools.

Take a photo! Before you begin any removal process, take a picture. This will help you remember how the item was assembled, especially helpful for more complex projects.

Methods for Removing Rivets

Several methods exist for removing rivets, each with its pros and cons:

1. Drilling Out the Rivet

This is the most common method, especially for solid rivets. Here's how:

Choose the right drill bit: Select a drill bit slightly smaller than the rivet's diameter. A slightly smaller bit will help to prevent damaging surrounding materials.
Secure the workpiece: Use a vise or clamps to hold the workpiece securely in place.
Drill carefully: Start drilling slowly and evenly. Apply consistent pressure. Avoid excessive force.
Remove the rivet: Once the rivet shank is broken through, you should be able to remove the remaining pieces with pliers or tweezers. Avoid damaging the surrounding material.

2. Using a Rivet Gun (in Reverse)

Some rivet guns can be used in reverse to remove rivets, though this is not always successful and is typically used on blind rivets. This method requires some practice and the right tool. Refer to your tool's instructions for guidance.

3. Chiseling or Punching

For stubborn rivets, a chisel and hammer can work, though this is a more destructive method. Use a punch to hit the rivet's head, carefully trying to dislodge it from its hole. This method is more prone to damaging surrounding material. Protect the surrounding area as much as possible.

4. Using a Rotary Tool (Dremel)

A rotary tool with a cutting bit can be effective for small rivets and allows precise removal. This is a useful option for rivets in delicate or hard to reach places. Proceed slowly to avoid damaging surrounding materials.

5. Heat and Expansion

Heat can expand the rivet, potentially making it easier to remove. Use a propane torch carefully and only if the surrounding material is heat resistant. Remember, this is a high-risk method that can damage the metal if not done properly.

Safety Precautions

Always wear safety glasses: Flying debris can cause serious eye injuries.
Use appropriate work gloves: Protect your hands from sharp edges and potential injuries.
Work in a well-ventilated area: When using a torch or other tools that produce fumes, ensure proper ventilation.
Be patient: Take your time to avoid mistakes and damage.
Start with the least destructive method: Attempt drilling first before resorting to more destructive approaches.

Choosing the Right Method

The best method for removing rivets depends largely on the rivet type, material, and the surrounding structure. Consider these factors before starting:

Type of rivet: Solid rivets usually require drilling.
Accessibility: Difficult to reach rivets may necessitate a rotary tool or chisel.
Surrounding material: Delicate materials require more precise methods.
Your skill level: Start with simpler methods before progressing to more challenging techniques.

Removing rivets can be a straightforward process with the right tools and techniques. By carefully assessing the situation and following these steps, you'll be able to remove rivets successfully and safely. Remember always to prioritize safety and patience!